Study on near dry machining of aluminum alloys

Hiromi Yoshimura; Toshimichi Moriwaki; Nobuo Ohmae; Tetsuo Nakai; Toshiro Shibasaka; Hiroshi Kinoshita; Makoto Matsui; Manabu Shimizu

doi:10.1299/jsmec.49.83

Study on near dry machining of aluminum alloys

Hiromi Yoshimura, Toshimichi Moriwaki, Nobuo Ohmae, Tetsuo Nakai, Toshiro Shibasaka, Hiroshi Kinoshita, Makoto Matsui, Manabu Shimizu

Research output: Contribution to journal › Article › peer-review

25 Citations (Scopus)

Abstract

Series of orthogonal cutting tests of aluminum alloys have been carried out to investigate the chip formation process and adhesion of the work material to the rake face of the cutting tool under near dry cutting conditions. Almost no adhesion of the work material was observed over a wide range of cutting speed tested when the aluminum alloy was cut with the sintered diamond cutting tool. On the other hand, large amount of adhesion of the work material was observed at low cutting speeds, when cut with the carbide and DLC-coated tools. The amount of the adhered material is reduced with an increase in the cutting speed. The average coefficient of friction on the rake face increases almost in linear relation with the amount of adhesion. The chemical components of the adhered layer were also analyzed by EDS and AES techniques.

Original language	English
Pages (from-to)	83-89
Number of pages	7
Journal	JSME International Journal, Series C: Mechanical Systems, Machine Elements and Manufacturing
Volume	49
Issue number	1
DOIs	https://doi.org/10.1299/jsmec.49.83
Publication status	Published - Sept 15 2006
Externally published	Yes

Keywords

Adhesion
Aluminum alloys
Coefficient of friction
Near dry machining

ASJC Scopus subject areas

Mechanical Engineering
Industrial and Manufacturing Engineering

Access to Document

10.1299/jsmec.49.83

Cite this

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title = "Study on near dry machining of aluminum alloys",

abstract = "Series of orthogonal cutting tests of aluminum alloys have been carried out to investigate the chip formation process and adhesion of the work material to the rake face of the cutting tool under near dry cutting conditions. Almost no adhesion of the work material was observed over a wide range of cutting speed tested when the aluminum alloy was cut with the sintered diamond cutting tool. On the other hand, large amount of adhesion of the work material was observed at low cutting speeds, when cut with the carbide and DLC-coated tools. The amount of the adhered material is reduced with an increase in the cutting speed. The average coefficient of friction on the rake face increases almost in linear relation with the amount of adhesion. The chemical components of the adhered layer were also analyzed by EDS and AES techniques.",

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T1 - Study on near dry machining of aluminum alloys

AU - Yoshimura, Hiromi

AU - Moriwaki, Toshimichi

AU - Ohmae, Nobuo

AU - Nakai, Tetsuo

AU - Shibasaka, Toshiro

AU - Kinoshita, Hiroshi

AU - Matsui, Makoto

AU - Shimizu, Manabu

PY - 2006/9/15

Y1 - 2006/9/15

N2 - Series of orthogonal cutting tests of aluminum alloys have been carried out to investigate the chip formation process and adhesion of the work material to the rake face of the cutting tool under near dry cutting conditions. Almost no adhesion of the work material was observed over a wide range of cutting speed tested when the aluminum alloy was cut with the sintered diamond cutting tool. On the other hand, large amount of adhesion of the work material was observed at low cutting speeds, when cut with the carbide and DLC-coated tools. The amount of the adhered material is reduced with an increase in the cutting speed. The average coefficient of friction on the rake face increases almost in linear relation with the amount of adhesion. The chemical components of the adhered layer were also analyzed by EDS and AES techniques.

AB - Series of orthogonal cutting tests of aluminum alloys have been carried out to investigate the chip formation process and adhesion of the work material to the rake face of the cutting tool under near dry cutting conditions. Almost no adhesion of the work material was observed over a wide range of cutting speed tested when the aluminum alloy was cut with the sintered diamond cutting tool. On the other hand, large amount of adhesion of the work material was observed at low cutting speeds, when cut with the carbide and DLC-coated tools. The amount of the adhered material is reduced with an increase in the cutting speed. The average coefficient of friction on the rake face increases almost in linear relation with the amount of adhesion. The chemical components of the adhered layer were also analyzed by EDS and AES techniques.

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KW - Aluminum alloys

KW - Coefficient of friction

KW - Near dry machining

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Study on near dry machining of aluminum alloys

Abstract

Keywords

ASJC Scopus subject areas

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